Xylem HYDROVAR HV 4.150 / 4.185 / 4.220 Instrukcja Użytkownika

Operating Instructions V 2012/03A-V01.4 771079412 Manual HV 2

10 3.2.3 Cascade Serial / Synchronous (not for SINGLE v

100 Programming flow chart 0 ITT xx.x Hz 23453,5 bar 3,

101 60 61 623,5 bar60.1100 105 106 110 115 120 125 100105.175 % 100 %100.1200 202 203 205 210 215 220520.16210.1 520.1

102 600 605 610 615 60023.12sec600.1700 705 710 715 720

XYLEM WATER SOLUTIONS AUSTRIA GMBH Ernst-Vogel Strasse 2 2000 Stockerau Österreich Telefon: +43 (0) 2266 / 604 Telefax: +43 (

11 To increase the operating reliability of such a system, also a second MASTER Inverter is recommended:

12 3.2.4 Cascade Relay (not for SINGLE version) One pum

13 4 Type designation code Software version Language 1 = Western Europe resp. all lang. (with V01.4) 3 = Eastern/No

14 5 Technical Data HYDROVAR Incoming power supply (data

15 5.1 General technical data Ambient temperature: 0° C ... +40°C At higher temperatures a reduction of the output c

16 5.2 EMC requirements (Electromagnetic compatibility)

17 6 Dimensions and weights HV 2.015 / 2.022 HV 4.022 / 4.030 / 4.040 All dimensions in millimetres! Drawings are no

18 HV 4.055 / 4.075 / 4.110 All dimensions in millime

19 HV 4.150 / 4.185 / 4.220 All dimensions in millimetres! Drawings are not to scale! Lifting aids must have the pro

20 4 5 7 Modules Regarding the application the specific

21 (1) Power unit Without one of the control cards it can be used as BASIC Inverter or as simple soft starter in a SIN

22 8 Mechanical components 8.1 Included mounting materi

23 8.3 Assembly instructions HV 2.015 – HV 4.110 HV 4.150 – HV 4.220 display actual value sensor motor con

24 To remove the HYDROVAR – cover, the 4 fastening screw

25 9 Electrical installation and wiring All installations and maintenance has to be performed by properly trained and

26 9.2 EMC-electromagnetic compatibility To ensure the

27 Motor cables To ensure the EMC compatibility and minimize noise level and leakage currents, keep the motor cable as

28 9.4 Wiring and connections Remove the screws holdin

29 9.4.1 Main voltage terminals The power supply is connected to the power section: Terminal L + N (1 x 230 VAC, SI

3 Index 1 Important safety instructions...

30 9.4.2 Motor connection Mounting of the PTC Method A

31 9.4.3 Power unit On the power unit two control terminal blocks can be found. HV 2.015/2.022 HV 4.022 / 4.030

32 To ensure safety operation between the HYDROVAR and t

33 If the HYDROVAR is used as a BASIC Inverter in a multi-pump system, the internal interface on the power unit is used

34 9.4.3.2 Addressing When using the cascade serial/syn

35 HV 2.015 / 2.022 HV 4.022 / 4.030 / 4.040 HV 4.055 / 4.075 / 4.110 BASIC Inverter BASIC Inverter HV 4.150 /

36 9.4.4 RFI – switch For HYDROVAR HV4.055 – HV4.220 ad

37 9.4.5 Control unit Regarding the hardware configuration of the HYDROVAR two different control cards are available.

38 Control terminals All control cables connected to the

39 * Terminals X3/5 and 6 can be used as actual value voltage input and also as digital input. Also the voltage sig

4 9.4.5.3 Control card – HYDROVAR SINGLE Inverter (not

40 Connection examples: • Sensor–Actual-value-signal I

41 • Switching between two different required values External switching between two connected required value signals (

42 X4 RS485-Interface 1 User SIO-Interface: SIO- 2 User

43 X5 Status-Relays 1 CC 2 NC 3 Status Relay 1 NO 4 CC 5 NC X5/ 6 Status Relay 2 NO [Max. 250VAC] [Max. 220VDC] [Max

44 9.4.5.2 Relay Card This optional component can be us

45 Connection example: The following wiring diagram shows a standard cascade control system where the HYDROVAR is fitt

46 9.4.5.3 Control card – HYDROVAR SINGLE Inverter (not

47 Control Terminals All control cables connected to the control-unit have to be screened (See chapter 9.3 recommended

48 X5 Status-Relays 1 CC 2 NC 3 Status Relay 1 NO 4 CC

49 10 Programming 10.1 Display – Control panel of the MASTER / SINGLE Inverter 10.2 Function of the push buttons

5 1 Important safety instructions Read and follow the operating and safety instructions carefully before starting oper

50 10.3 Display of the BASIC Inverter Status LED -

51 10.4 Software parameters In the following chapters all available parameters of the main and secondary menu are lis

52 b) Active MODE [0105] = Cascade Relay / Cascade Seria

53 03 03 EFF REQ VAL D1 X.XX Bar Effective required value Shows the current required value that is calculated b

54 04 04 START VALUE OFF Regulation Restart Value Poss

55 08 08 AUTO - START ON Auto Start Possible settings: ON – OFF Select ON with ▲ or OFF with the ▼ button. If AU

56 20 20 SUBMENU STATUS Status of all units within a pum

57 Mode CASCADE RELAY: Device enabled by 1 MASTER Inverter 2 fixed speed pump Relay 1 X10 /1 3 fixed speed p

58 25 25 MOTOR HOURS XXXXX h Motor-runtime of the sele

59 40 40 SUBMENU DIAGNOSTICS In this parameters the current temperature, voltage and frequency of the chosen HYDROVA

6 All work, carried out on the HYDROVAR, may only be per

60 60 60 SUBMENU SETTINGS Before entering the submenu

61 0100 0100 SUBMENU BASIC SETTINGS 0105 0105 MODE Controller Selection of the operation mode Possible settings: Con

62 Actuator: (For SINGLE pump operation only!) The actua

63 0106 0106 PUMP ADDR. * 1 * Select desired address for the MASTER Inverter Possible settings: 1-8 Set desire

64 0200 0200 SUBMENU CONF INVERTER 0202 0202 SOFTWARE

65 0210 0210 INVERTER ALL Selection of the HYDROVAR address for parameterizing Possible settings: ALL, 1-8 If sever

66 RA: Ramp Fmin acceleration Actual Value RD: Ram

67 0215 0215 RAMP 1 4 sec Ramp 1: Fast acceleration time Possible settings: 1 – 250 (1000) sec • Excessively fas

68 0240 0240 RAMP FMIN D 2.0 sec Ramp Fmin deceleratio

69 f->fmin With this setting the pump will never stop automatically. Only the frequency will go down to the selected

7 Transport, handling, storage, disposal: • Check the HYDROVAR immediately after delivery/receipt for damage or missi

70 0275 0275 POWER REDUCT. OFF Reduction of the maximu

71 0285 0285 SKIPFRQ CTR 0,0 Hz Skip frequency centre Possible settings: fmin - fmax 0286 0286 SKIPFRQ RNG 0,0 Hz

72 0300 0300 SUBMENU REGULATION 0305 0305 JOG 0

73 0325 0325 FRQ. LIFT 30.0 Hz Frequency limit for required lift value Possible settings: 0.0 Hz – 70.0 Hz Control

74 0400 0400 SUBMENU SENSOR In this submenu all actual

75 Possible settings: - analog I 4-20mA - analog I 0-20mA - analog U 0-10V For correct operation the suitable s

76 0430 0430 SENS 1 CAL 0 0% = actual value Sensor 1 ze

77 0500 0500 SUBMENU SEQUENCE CNTR. Using the parameters of this submenu, all necessary settings can be done for run

78 The following 3 parameters are responsible for starti

79 If the MASTER Inverter goes below that frequency for longer than the pre-selected DISABLE DLY [0535] and the system

8 2 System design The following diagrams show typical SI

80 0555 0555 SWITCH INTV 24 hours Switch interval for c

81 0570 0570 MSTPRIORITY ON MASTER priority (for cascade serial / synchron only!) Possible settings: ON - OFF This

82 0600 0600 SUBMENU ERRORS 0605 0605 MIN. THRESH. di

83 0700 0700 SUBMENU OUTPUTS 0705 0705 ANALOG OUT1 Output Frequency Analogue output 1 Analogue output 0 – 10V = 0 -

84 0805 0805 C.REQ.VAL 1 digital Configuration require

85 0815 0815 SW REQ. VAL Setpoint 1 Switching between required value 1 and 2 Possible settings: - Setpoint 1 - S

86 0900 0900 SUBMENU OFFSET The different analogue inp

87 0910 0910 LEVEL 1 0 Offset active between 0 and LEVEL 1 Possible settings: 0 – OFFSET RANGE 0912 0912 OFFSET X1

88 Example for using the Offset function: Constant pres

89 1000 1000 SUBMENU TEST RUN 1005 1005 TEST RUN after 100 hrs Automatic test run Possible settings: OFF – 100 h.

9 3 Product overview 3.1 Hardware configurations The HYDROVAR modular concept basically consists of two main parts: th

90 1100 1100 SUBMENU SETUP 1110 1110 FACTORY SET EURO

91 1200 1200 SUBMENU RS485-INTERFACE User Interface The following 3 Parameters are necessary for the communication b

92 11 Failure messages If the HYDROVAR is stopped by an

93 11.1 BASIC Inverter The HYDROVAR in configuration BASIC Inverter (only the power unit), is able to indicate the fol

94 11.2 MASTER / SINGLE Inverter Each error is shown on

95 Error probable cause measure OVERLOAD ERROR 12 Power limit of the HYDROVAR is exceeded • check Parameter RAMP 1/2

96 Reset: • cutting off the power supply for >60 sec

97 Reset: • cutting off the power supply for >60 seconds • manual reset by closing External ON/OFF (Terminals X3/7

98 Examples: Booster unit Problem: no stop of the HYDRO

99 Maintenance The HYDROVAR does not require any special maintenance. However, the cooling fan and the vents should be